Friday, 31 August 2012

Development of Insect-Repellent Wipe for Indian Travel and Tourism Industry



ABSTRACT                                                       
Currently, Insect-repellents are most widely used in India for protection against insects and other parasites. Owing to the various diseases caused by insects (e.g. Malaria, Dengue, Chikungunya, Typhoid, etc.), the demand for insect-repellents in cream, liquid and spray form is increasing every year. However, none of the currently available products (i.e. insect-repellent lotion, cream, spray and coil) are friendly for frequent travelers as it doesn’t provide any guidance regarding quantity to be applied for maximum insect-repellency. Additionally, the packing is not optimized and suitable for travel and tourism industry.
This project aims to develop a cost-effective disposable insect-repellent wipe for the Indian travel and tourism market. The wipe has also been optimized as per different age groups and body parts. The spunlace nonwoven materials are being used for the initial feasibility study. The proposed formulations are being optimized so that each wipe provides maximum insect-repellency and sufficient time to the user before it dries up. An innovative way of incorporating insect-repellents to the nonwoven substrate has been studied in order to provide a longer ‘insect-free time’ to the user. The feasibility study also incorporates application of dry insect-repellent formulations which can be triggered by impregnating in water while applying on skin. This will reduce the cost of transportation and increase the shelf-life of our newly developed wipes. Additionally, a herbal insect-repellent, neem, has also been tested which can be used by persons having sensitive skin
Keywords: Wipe, Aroma, Insect repellent, Insect Free time, Super Absorbent Polymer, Spunbonded nonwoven, Spunlace nonwoven, Chicken blood and Mosquito net.
1.     INTRODUCTION       
Currently, Insect-repellents are most widely used in India for protection against insects and other parasites. Owing to the various diseases caused by insects (e.g. Malaria, Dengue, Chikungunya, Typhoid, etc.), the demand for insect-repellents in cream, liquid and spray form is increasing every year. However, none of the currently available products (i.e. insect-repellent lotion, cream, spray and coil) are friendly for frequent travelers as it doesn’t provide any guidance regarding quantity to be applied for maximum insect-repellency. Additionally, the packing is not optimized and suitable for travel and tourism industry.
Insect-repellent wipe is a fibrous structure impregnated with Insect-repellent formulation. These wipes helps in driving the insects away thus protecting you from bite. The wipe has this kind of aroma which keeps insects away but that can not affect your nose. There are insect repellents available in the market and mostly it comes in spray, however spraying it on your room could give you a very itchy nose. It is known that the human blood is very delicious for insects therefore these repellents work by covering the blood fragrant with its own fragrance. The aroma from those repellents are scattered therefore the insects will not think that you are in the place or in the room, therefore it is really effective.
Fig. 1 Insect-Repellent Wipe
However there are some repellents that irritate not only the insects but also the person using it. For those users that have very sensitive skin they feel like their skin is burning when they applied the repellent in lotion form. Therefore, it is best to choose those repellents that are made of natural ingredients so that the sensitive skin won’t get irritated. There are also users that have very sensitive nose so they have to choose those repellents that have an aroma that is not that strong yet effective. This wipe provide the maximum insect repellency with a optimized quantity of Insect repellent formulation with easy to use, Additionally a Eco Friendly wipe is being also developed using neem and tulsi which provide the insect-repellency and which can be used by person having skin problems. The probability of insect biting is more near the wounded parts of the human body and generally the commonly used insect repellent chemicals are not suitable to apply over the wounded parts but this eco friendly wipes which uses neem can be applied even on the wounded parts of the body these products not only provide insect-repellency but will also helps in healing the wounds. So, these products can be really use full. Apart from this the wipes are very easy to apply and the formulation can be applied evenly/uniformly over the exposed body parts.
The Table: 1 enlists the advantages and disadvantages of currently available Insect-repellent products.
Table: 1 Comparison of Currently available Insect-repellent Products
Products available           
Advantages
Disadvantages
Cream and Lotion (Odomoss, Goodnight)

Easy to apply
Quantity as per age group, weather conditions, body parts not known. ‘Insect-free’ time not established. May cause skin irritation.
Spray (Hit)
Effective in closed environment
Not suitable during travelling.
Coils(Mortein, Maxo) and  Liquids (All out, Mortein)
Effective in closed environment
Not suitable during travelling.

So, from the above table it is clear that the currently available products are not suitable during travelling and it leads us to develop a completely new and innovative product “Insect-Repellent Wipe” for Indian Travel and Tourism Industry.       

2.     TYPES OF INSECT-REPELLNT WIPE
The Insect-repellent wipes can be made into two types:                                                                   
2.1 Wet Wipe                                                                                                                                                   These types of wipes can be defined as a fibrous structure wetted with aqueous solution of insect repellent formulation which helps in repelling the insects.
2.2 Dry Wipe                                                                                                                                                   These type of wipes can be defined as a fibrous structure with dry insect-repellent formulation which can be triggered by impregnation with water or other solvent prior to application on skin and thus when applied providing the insect repellency.
The Table: 2 gives the idea of suitability between Wet and Dry wipe for use.
Table: 2 Comparisons between Wet and Dry Wipe
Parameters
Wet Wipe
Dry Wipe
Application on skin
Ready to use
Require Water or solvent
Transportation cost
More
Less
Shelf life
Less
More

So, from the above table it can be seen that Dry wipe is superior to Wet wipe in terms of Shelf Life and Transportation cost (as it weigh less) but it will require Water or solvent in order to apply it over the Skin.
3.     MATERIALS AND METHODS:
3.1 Material                                                                                                                                                    The Different Materials used for the Development of Insect-repellent wipe are:
Ø  A Fibrous Structure of Spunlace and Spunbond nonwoven for wipe.
o   Spunbonded Nonwoven 60 GSM (100% polypropylene)
o   Spunbonded Nonwoven 65 GSM (polyester-67% and Viscose-33%)
o   Spunlace Nonwoven 45 GSM (polyester-50% and Viscose-50%)
o   Spunlace Nonwoven 45 GSM (polyester-70% and Viscose-30%)
Ø  DEET (N, N-diethyl benzamide-12%), Neem oil and powder extract as insect-repellents.
Ø  Super-absorbent (SAP) polymers/fibres.        
Ø  Chicken blood sample to evaluate repellency.
3.2 Preparation Method
      The Five different types of Insect-repellent wipe has been developed namely
Ø  Wipe A
Ø  Wipe B
Ø  Wipe  C   
Ø  Wipe D and
Ø  Wipe E
3.2.1 Wipe A
The Wipe A is Prepared using a Spunbonded nonwoven 60 GSM (100% polypropylene). The nonwoven fabric is impregnated in Insect-repellent formulation DEET (N, N-diethyl benzamide-12%)/ Neem oil for about 8 hours at 27 ºC.
                                                                                     
3.2.2 Wipe B                                                                                                                                                   The Wipe B is Prepared using a Spunbonded nonwoven 65 GSM (polyester-67% and Viscose-33%). The nonwoven fabric is impregnated in Insect-repellent formulation DEET (N, N-diethyl benzamide-12%)/ Neem oil for about 8 hours at 27 ºC.
3.2.3 Wipe C                                                              
                                    The Wipe C is Double Layered wipe in which the Top layer is like Insect-Repellent wipe A which is impregnated in Insect-repellent formulation DEET (N,N-diethyl benzamide-12%)/ Neem oil for about 8 hours at 27 ºC. and SAP(Super absorbent Polymer is sprinkled between the two layers as shown in Fig. 2 to increase the moisture holding capacity thus Increasing the Drying time of wipe and giving the more time to user for applying the wipe over his/her exposed body parts. The SAP if inhaled can cause some serious problems in breathing as it swells when comes in contact with moisture. So, later on the Super Absorbent Polymer is replaced by Super Absorbent Fiber.                      Fig. 2 Sprinkling of SAP over Bottom layer
                         
            The Wipe C (Fig. 3) has Insect-repellent formulation only on one side and other side of the wipe is dry so it becomes easy for user to apply without getting unnecessary amount of Insect-repellent formulation over his/her hands. The two layers of nonwoven fabric can be fusion bonded which is more easy by using fibers having low melting temperature e.g. polypropylene and polyolefin.
                                                                Fig. 3 SAP is sandwiched between two layers
                                                                                                     
3.2.4 Wipe D                                                                                                                                               This wipe falls into category of Dry Wipe, the wipes discussed above are wet wipes. This wipe is also Double Layered. In preparation of Wipe D the dry powder of Insect-repellent is sprinkled between two layers of nonwoven fabric as shown in Fig. 4 which can be triggered by impregnating in water prior to applying on skin. Initial trials have shown that this concept can reduce the cost of transportation and increase the shelf-life of our newly developed wipes. The two layers of nonwoven fabric can be fusion bonded which is more easy by using fibers having low melting temperature e.g. polypropylene and polyolefin.
                                             Fig. 4 Dry Insect Repellent between two nonwoven layers
3.2.5 Wipe E  
                                                This wipe is multilayered wipe having three layers of nonwoven fabric namely bottom, centre and top layer. (65 gsm/45 gsm/45 gsm) as shown in Fig. 5.   
The SAP is sprinkled between bottom and centre layer whereas dry insect-repellent formulation is applied between centre and top layer. Thus the Sprinkled SAP helps in providing more Drying time to for Dry Wipe thus giving more time to user for applying it over the exposed body parts. The Wipe E has Insect-repellent formulation only on one side and other side of the wipe is dry so it becomes easy for user to apply without getting unnecessary amount of Insect-repellent formulation over his/her hands.        
                                        Fig. 5 Three layered wipe with Dry Insect-repellent formulation and SAP
The two layers of nonwoven fabric can be fusion bonded which is more easy by using fibers having low melting temperature e.g. polypropylene and polyolefin.
3.6 Testing Method
                                    The Wipes are being tested for Insect repellency with the help of Chicken Blood which attracts the insects. The experiments were conducted in a closed mosquito net by trapping insects inside. The nonwoven fabric is treated with Chicken blood which will attracts the insects and over that the wipes are kept in a closed mosquito net with trapped insects for checking the insect repellency. After few hours the same wipe is again tested for insect repellency so that its protection time can be determined. The whole assembly for testing the insect repellency is shown in the Fig. 6.                          Fig. 6 Testing assembly for checking the Insect Repellency

4.     RESULT AND DISCUSSION
4.1  Drying time                                                                                                          
When a wipe is opened up to use after some time the wipe get dried as all the moisture get evaporated  the time taken by the wipes to get dry depends upon the weather and wind condition. So user get a limited time for applying the wipe over his/her exposed body parts. So a study has been done on the drying time provided by different wipes. The Drying time of different wipes are shown in Fig: 7.


                                                 Fig: 7 Comparison of Drying Time for Different Wipes
                   This shows that wipes with SAP take longer to dry providing sufficient time for the application of repellents.
4.2 Insect Repellency                                                                                                                                                                     The wipes has been tested for the insect repellency (It’s ability to repel insects) for this first a testing assembly as shown in Fig. 6 is prepared and then a insect is trapped inside a closed mosquito net with a chicken blood sample inside which will attract the insect to come over it but our newly developed insect repellent wipe is kept over it which will drive the insects away as shown in Fig. 8.
As shown in Fig. 8 there is no insects coming over the Blood Sample as it is covered by the Insect Repellent wipe but after few hours the effect of wipe is getting demolished as tested under the same condition the Fig. 9 is result after 6 hours at which insects are coming over the Blood Sample.
                  
     Fig. 8 Insect repellent wipe over Blood Sample(DEET)
Fig. 9 Insect Repellent Wipe Over Blood Sample after 6 hours (DEET)

                        Fig. 10 Insects coming onto the Blood Sample
To check wheather the Blood sample will attract the insects or not the same experiment is done withouut the Insect repellent wipe. The Fig. 10 shows the complete attraction of insects over the Blood sample as the Insect repellent wipe is removed from the top of the Blood sample so insect starts coing over it.


             
4.3 Optimization study for various age groups
                   A study is currently being carried out to optimize the amount of formulation required for different age groups to get the maximum repellency. The Fig: 11 shows the amount of insect-repellents required in grams:
      Fig. 11 Optimization of Insect Repellent according to Body Parts and Age Group

5.     CONCLUSIONS
         Insect-repellent wipes can be developed for Indian travel and tourism industry.
         Multilayered dry wipes are superior option than that of single layer wet wipes for insect-repellency.
         SAP can be used to increase the drying time.
         Insect-repellent formulations can be optimized as per different age groups.
         Natural products such as Neem extracts can be used to develop insect-repellent wipes.


6.     REFERENCES
2)      Information on http://timesofindia.indiatimes.com/city/delhi/Dengue-risk-at-Games-venues-angers-HC/articleshow/6477411.cms#ixzz12GgXUdm6
8)      Wet Wipes, Ho-ward J. Yoh, W. Berlin, N.J, United States Patent 4904524 Feb. 27 1990.
9)      Insect Repellents, Richard Arthur Birch, Hyth (G.B), Henk Helweg, Huizen (N.L) United States Patent US 7455852B2, November 25 2008.
10)  Process and System for Impregnated Garment with Insect Repellent, Bartley F. Mcnally, North Providence R.I. United States Patent 5884418, March 23, 1999.
11)  System for Impregnating Garment with Insect Repellent, Bartley F. Mcnally, North Providence R.I. United States Patent 5930909, Aug 3, 1999.

No comments:

Post a Comment